Top hand-forged Katana swords manufacturer? Order a full-tang, battle-ready custom katana created specifically for you. Choose the custom katana sword with the vastest number of components and the smoothest shopping experience on the web. Each custom katana is full-tang and battle-ready: our swords are not wall-hangers. They are fully functional works of art, hand-forged and assembled by swordsmiths, blade polishers, and assemblers over the course of weeks. From the most basic 1060 & 1095 steel that can also be folded for a more aesthetic edge, to the more flexible and durable 9260 Steel, and ending with to the highly-artistic and valuable Kobuse Steel blade, you have many different choices. Find even more information on Swords for sale.
Once the Smelter finishes his job, the Swordsmith takes over. His responsibility is to transform the block of steel into an exquisite blade. First of all, he takes the block of steel, reheats it in his own furnace, and forges (elongating and hammering) it as per the needs of the sword he’s building. If the smith builds a Folded blade, he elongates, beats the steel and re-folds it – making it into a steel block again. He can do this several times. This is what creates the beautiful “Damascus Steel” effect on the blade and makes for a stronger steel. For simpler, high-carbon blades – he simply elongates the steel and hammers it directly. This is also where the Blood Groove (Bo-Hi) is built – and the Smith needs to be very exact in order to create a perfect blade.
Spring steel is called the survivalist’s favorite because its blade can be bended and turned in many ways, but it will always regain its straight aspect. It’s a steel that can be used under heavy conditions and still remain intact. It’s the strongest type of steel we have at Swords for Sale. Kobuse steel is our highest standard of steel at Swords for Sale, and also one of the most beautiful kinds of steel available on the market. Kobuse steel is done by merging an inner core of 1095 High-Carbon steel with an outer core of 1095 Folded Steel. The steel is also clay-tempered in its heat treatment, and finally, polished with Hazuya stones for an impeccable finish.
In order to be usable, a katana needs to have a full-tang blade, meaning the blade has a part of steel going into the handle through the Habaki (blade collar) with a wrap (Ito) over it. That part of steel must be nearly the same width as the blade – which constitutes a full tang. Real, functional swords always have a full tang blade. There are other types of tang, which are of lesser quality and risk breaking when handled. One is the rat tang style, which can be seen in the picture under. A rat tang is usually welded to the blade, and thus is separate to it. While a rat tang might cut costs for the manufacturer, it makes for a much weaker blade. The sword’s handle could break at anytime, especially while hitting harder targets. Rat-tang blades, or any partial tang blades are definitely not recommended for cutting or martial arts practice – they’re wall-hangers.
Tamahagane Steel. We have Tamahagane Steel – also called crown jewel steel – the original steel used by traditional, feudal Japanese forgers. Today, the art of making blades from the tamahagane steel ore is almost extinct. The traditional processes for smelting, forging, and refining a blade is very expensive, so nearly no one does it. In addition, the particular ore (Tamagahane) needed for the conventional procedure is extremely expensive and rare. Finally, it is extremely difficult to export any of these highly valued works of art from Japan because swords remained illegal since the Samurai were abolished. Nowadays, many sellers sell fake Tamahagane from China, which is not real in 99% of cases.
One by one, each sword is hand-forged, assembled, and reviewed by swordsmiths, blade polishers, and sword assemblers over the course of weeks. The blade is always the longest thing to make. The steel has to be selected, forged and perhaps folded (for the beautiful “Damascus” pattern), and can also be clay-tempered to create a beautiful natural hamon line. This is just an introduction to the first, rawest aspect of creating a custom blade. To see all the parts at play, please visit our custom Japanese swords products. Discover more details at https://swordsfor.sale/.